How To Cheaply Package Walking Sticks – The Packaging Doctor

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How to Cost-Effectively Package Walking Sticks – The Packaging Doctor

By Carl Board • Monday November 4, 2013

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Packaging Doctor

Dear Doctor,

I run a niche online store specializing in custom-made walking sticks. These walking sticks come in various styles and sizes, designed to make mobility aids look more like accessories than necessities. I'm searching for a packaging solution that will keep my products safe while still looking appealing when shipped to customers. The main challenge is finding something that’s both long and extremely thin.

Many thanks, Celine

Hi Celine,

That sounds like a fascinating business! It’s incredible how diverse walking sticks have become—your idea to make them stylish is spot-on. As for packaging, after reviewing our options, I don’t believe there’s a traditional box that fits your requirements perfectly. However, I’d like to recommend lay-flat tubing made from polythene. These rolls are incredibly durable, offering protection against moisture, dirt, and impact while maintaining an attractive appearance. For your needs, I suggest medium-duty polythene at 62.5 microns thick. It provides excellent burst strength and comes in a wide range of widths; I think a 3-inch width would work beautifully for your walking sticks. Plus, this option tends to be more cost-effective compared to standard boxes.

This type of tubing arrives in a roll. Simply slide the walking stick inside so the tubing fully covers it, trim it to the appropriate length, and seal both ends to create a complete package. Polythene tubing is ideal for long, slender items like yours and helps reduce shipping costs since it’s lighter than boxes and takes up less space during transport. To ensure a professional finish, consider pairing the tubing with one of our polythene heat-sealing machines. This tool allows for quick, uniform, and strong seals, ensuring your packages arrive safely and neatly every time.

Best of luck with your business! The Packaging Doctor

Note: All the packaging dilemmas shared here are based on real inquiries from actual clients or potential clients.

Have a packaging issue that needs solving?
Reach out to us on Twitter @kitepackaging
or via email

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